Winhere has more than 100 engineers dedicated to our technical and R&D teams. They are highly educated in OEM development, high performance and new technologies. Meanwhile, Winhere also attaches great importance to the protection of intellectual property. From 2017 to 2020 Winhere has received over 30 patents worldwide and published 11 technical papers in top forums, such as SAE, Eurobrake and others. What’s more, Winhere plays an instrumental role in drafting 8 national specifications and industrial standards, such as Brake Disc for Automobile, Product Specifications and Test Methods of Brake Disc for Passenger Vehicles.
AUTOMATION & SMART MANUFACTURING
Winhere has invested heavily in automation throughout our workshops. Full automation means quality control, capacity and defects are all controlled using artificial intelligence. As the castings enter the fully automated workshop, the complete machining and coating process is fully monitored and adjusted up to the point the finishedauto spare parts are transported out.
Automated workshops not only drastically improve the product consistency and ensure stable quality, but also maximize production capacity.
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TESTING & QUALITY ASSURANCE
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Friction Coefficient Testing
Using a LINK dynamometer to accurately simulate real-world braking conditions, dynamically monitoring friction coefficient stability to ensure compliance with OE standards and SAE specifications.
Wear Rate Assessment
Quantifying material loss through automated wear testing machines, combined with AI data analysis to optimize for low wear rates and extend product lifespan.
Thermal Fade Testing
A dedicated thermal performance test bench simulates high-temperature braking scenarios, verifying the brake pad's resistance to fading under extreme temperatures to ensure braking safety.
Dust Emission Monitoring
Equipped with a dust detection system to quantify brake dust emissions, combined with environmentally friendly coating technology to achieve low dust and low pollution emissions, exceeding national standards.
Noise Control Testing
LMS/RTE equipment accurately measures braking noise frequency and decibels, achieving silent braking through NVH optimization technology to improve driving comfort.
According to tests conducted by an authoritative third-party laboratory, Winhere brake pads, through the synergistic optimization of environmentally friendly coating technology and the German SPRIMAG® fully automated coating production line, achieve a reduction in dust emissions of more than 30% compared to traditional products, and meet the stringent requirements of EU OE standards and Chinese national standards. Specifically:
Authoritative laboratory tests confirm:
Winhere brake pads reduce dust emissions by more than 30%, meeting EU OE standards and Chinese national standards. GEOMET® water-based zinc-aluminum coating + automated spraying workshop results in particulate matter emission concentration below the national standard limit by 20%. Quantitative analysis by the CNAS testing center shows that heavy metal content is below the safety threshold, reducing biotoxicity risk by 40%. In WLTP cycle testing, the proportion of PM2.5 is ≤15%, far superior to the industry average of traditional brake pads where PM10 accounts for over 50%.
Environmental Coating Technology Verification
Winhere brake pads utilize GEOMET® water-based zinc-aluminum coating and a German SPRIMAG® fully automated coating line. Third-party laboratory testing verified a 30% reduction in dust emissions, with PM2.5 accounting for ≤15%, significantly better than the industry standard of over 50% PM10 for traditional brake pads, meeting both EU OE standards and Chinese national standards.
Automated Production Line Upgrade
The entire workshop features AI monitoring, over 300 brake production lines, and a German SPRIMAG® coating line working in synergy, resulting in a 40% increase in production capacity, a 30% reduction in energy consumption, 99.8% product consistency, and a defect rate of less than 0.2%, exceeding national quality standards.
CNAS Certified Comprehensive Testing
Using equipment such as the LINK dynamometer and X-ray detector at the CNAS testing center, comprehensive verification of friction coefficient stability, thermal fade resistance, and NVH noise control was completed, meeting European OE standards and SAE specifications, ensuring braking safety and driving comfort.
